Which alloys can Trushape cast?
More than 50 grades in eight families: stainless steels (austenitic, martensitic, duplex and precipitation-hardening), carbon and low-alloy steels, nickel alloys, cobalt alloys, copper alloys, aluminium and zinc alloys, tool steels, and specialty and medical grades. We cast to ASTM, EN, DIN or customer specifications and check the chemistry of every heat.
What is the difference between CF8M and 316 stainless steel?
CF8M is the cast counterpart of wrought 316, covered by ASTM A351, A743 and A744. The chemistry is similar, with 18 to 21% chromium, 9 to 12% nickel and 2 to 3% molybdenum, but CF8M allows more silicon and forms a little ferrite in its austenite, which helps castability and resistance to hot cracking. It has a minimum tensile strength of 485 MPa (70 ksi), and its EN equivalent is 1.4408.
What are the EN equivalents of CF8, CF8M and CF3M?
CF8 corresponds to EN 1.4308 (GX5CrNi19-10), CF8M to 1.4408 (GX5CrNiMo19-11-2) and CF3M to 1.4409 (GX2CrNiMo19-11-2), with UNS numbers J92600, J92900 and J92800. Equivalents are the closest matches rather than identical specifications, so we check chemistry, properties and testing against the standard on your drawing.
What are the duplex and super duplex casting grades?
Duplex CD3MN is ASTM A890 and A995 grade 4A (EN 1.4470), the cast form of 2205, and super duplex CE3MN is grade 5A (EN 1.4469), the cast form of 2507. Their mixed austenite and ferrite structure gives a minimum yield strength of 415 and 515 MPa, at least twice that of CF8M, with strong resistance to chloride pitting and stress corrosion cracking.
What is PREN, and which grades suit seawater?
PREN, the pitting resistance equivalent number, equals %Cr + 3.3 × %Mo + 16 × %N, and the higher it is, the better a stainless steel resists pitting in chlorides. Typical values are about 25 for CF8M and CF3M, 35 for duplex CD3MN and 42 for super duplex CE3MN, and a PREN of 40 or more is the common rule of thumb for seawater. Nickel alloys go further, about 51 for CW6MC (625 type) and 68 for CW12MW (C-276 type).
Can you cast 17-4PH stainless steel?
Yes, as CB7Cu-1 to ASTM A747 (EN 1.4525), the cast form of 17-4PH. We solution treat and age it in-house to the condition you specify, from H900 for the highest strength, with a minimum tensile strength of 1,170 MPa (170 ksi), to H1150 for more toughness, and report the results on the certificate.
Which carbon and low-alloy steels do you cast?
Pressure-containing WCB to ASTM A216 (EN 1.0619, GP240GH), and engineering steels including C45, EN8, EN24, EN36, 4130, 4140, 4340, 8620, 42CrMo4, 16MnCr5 and 34CrNiMo6, as well as ASTM A48 gray iron. We heat-treat them in-house, normalising, quenching and tempering to reach the strength and hardness on your drawing.
Which nickel, cobalt and copper alloys do you cast?
Nickel alloys include Inconel 625, 713C and 718, Hastelloy C-22, C-276 and X, Monel 400 and Ni-Resist (ASTM A494 grades such as CW6MC, CX2MW, CW12MW and M35-1). Cobalt alloys include Stellite 6, 12 and 21 and ASTM F75 cobalt-chromium-molybdenum. Copper alloys include nickel aluminium bronze C95800, gunmetal C83600, phosphor bronze and high-conductivity copper. Most are investment cast.
Which process suits each alloy family?
Investment casting and rapid manufacturing handle all eight families. Shell molding suits stainless, carbon, low-alloy and tool steels and copper alloys; no-bake sand also takes aluminium; lost foam covers stainless, carbon and low-alloy steels, copper and aluminium; and gravity die casting is for copper and aluminium alloys. We recommend the route for your alloy, size and volume.
How do you verify the chemistry of every heat?
Every heat is analysed on Spectromaxx and Bruker optical emission spectrometers, which read 17 elements, and compared with the minimum and maximum limits of its grade. The results are recorded against the heat number and appear, with the mechanical tests and heat treatment, on an EN 10204 3.1 certificate; 3.2 certificates with independent inspection are available on request.
Can you cast a custom or company-specification alloy?
Yes. In-house melting and metallurgy let us cast to company specifications and develop custom compositions, from stainless steels with higher pitting resistance to bespoke nickel grades, qualified with you through test bars, chemistry and mechanical results.
Do you supply castings in these alloys to the USA, Canada and Europe?
Yes. Trushape exports castings to Germany, the UK, Belgium, Denmark, Spain and Italy and serves buyers across North America and Europe, including the United States, Canada and Mexico. Parts ship by sea or air freight with English certificates and reports, and delivery terms are agreed per order.